Do you actually know what's happening on your floor right now?
Most manufacturers don't. The whiteboard says one thing. The cable ERP says another. The truth is on the shop floor — and nobody's watching.
Cable MES for Industry 4.0 — built in India, for India.
Your Floor Today vs. With gemba.works
The difference between guessing and knowing.
Today
- ✕
OEE lives on a whiteboard. Numbers are estimates at best.
- ✕
Shift reports are diplomatically edited to hide downtime.
- ✕
Quality issues are discovered days later by the customer.
- ✕
Your best people spend their day fighting fires instead of preventing them.
With gemba.works
- ✓
Every machine visible on your phone in real-time.
- ✓
Downtime tracked automatically with exact duration.
- ✓
Defective product blocked from dispatch by the system.
- ✓
Problems surfaced by the system, not the customer.
- ✓
Your team freed to improve, not firefight.
What is gemba.works?
A cable MES built around your floor — not your ERP.
gemba.works is a manufacturing execution system (MES) for Indian cable manufacturers. It gives you real-time production monitoring, machine-level visibility, and quality control — without ripping out what you already have. It sits between your operators and your cable ERP, capturing what actually happens on the shop floor: which machines are running, at what speed, what's being produced, and where things go wrong.
Most MES providers in India sell top-down systems designed for IT departments, not production managers. gemba.works is different. We start on the floor. We learn your lines, your shifts, your pain points. Then we build a smart factory platform that fits how your factory actually runs — your practical path to Industry 4.0 digital transformation without the consultant overhead.
Whether you run cable extrusion lines, autocoilers, stranding machines, or mixed production setups — gemba.works gives you a single dashboard with live OEE, speed tracking, downtime analysis, and production heatmaps. No more whiteboards. No more guesswork. Just a cable MES that shows you the truth — deployed from Delhi, running on factory floors across India.
Capacity Discovery
You don't know
your own capacity.
Ask any factory owner the maximum speed of each machine on their floor. They'll give you a number from a daily production report — an average, rounded down, from a shift that ended hours ago.
That's not capacity. That's a guess dressed up as history.
The night shift told a different story: higher speeds, but longer idle gaps. Same production target met — completely different behaviour. The daily report showed none of this.
Hidden capacity
Machines running faster than anyone thought possible. Capacity you already own but never measured.
Shift behaviour, exposed
Night shift runs faster but idles more. Same output, different pattern — invisible without continuous measurement.
Speed vs. quality
Real-time defect-by-speed logging proves which machines handle high speed without sacrificing quality.
Data, not instinct
Replace tribal knowledge and conservative estimates with actual, measured production capability per machine.
The kicker: high speed didn't mean more defects. We log defect-by-speed in real time — and the data showed the opposite of what everyone assumed.
“A 10-year-old machine hit 1,000 m/min.
The owner had no idea.”
Discovered via continuous speed logging — not a report.
Live Production
Not a slideshow. A live factory.
This is what our dashboard looks like at 1 AM on a running cable factory. Every number is real. Every bar is live.
Night shift, 01:29 AM — 2 of 5 machines running. Zero guesswork.
Production Activity
284 production days in the last year
Each cell is one day of cable output. See trends you've never seen before.
23M meters · 5 machines · 3 shifts
What Your Cable MES Reveals
Four things Indian factory owners didn't know about their own floor — until they went digital.
Real-time OEE & capacity discovery
Continuous speed logging reveals what each machine can actually do. Your cable MES measures capacity you never knew you had — no more guessing from shift reports.
Bespoke to your operation
Every cable factory is different. Every unit within the same company is different. Unlike generic MES providers, we build your system around your floor — not the other way around.
BIS & IATF compliance, automated
Quality docs auto-generated from production data. Your cable MES handles compliance so your team doesn't have to maintain binders.
Industry 4.0 anomaly detection
Real-time alerts, not end-of-shift surprises. Smart factory monitoring surfaces problems as they happen — the foundation of digital transformation on your floor.
Frequently Asked Questions
Everything you need to know
See it for yourself.
No pitch deck. No slideshow. A live system, running on a real factory floor.
We visit your floor
Walk the line. Watch the shifts. Understand the pain.
We scope with your team — owner to operator
Mockups before code. No surprises.
We build around your process
Your system. Your floor. Your rules.
Request demo access
See real production data from a running cable factory. We'll set you up with your own access.
Get Access or WhatsApp usBook a walkthrough
We start by understanding your floor — your people, your process, your pain points. From owner to operator.
Book a Demo or WhatsApp us